SOLUTIONS

Dry Charged Automotive Batteries

Dry charge auto batteries.jpg

PROVEN TECHNOLOGY, FRESH POWER

The Western Electrical dry charged auto battery series combines proven technology with the latest battery designs, delivering a higher level of performance than previously achieved.

This series offers an optimal combination of price and performance - the obvious choice for customers who demand an excellent product at a competitive price. It is the ideal solution - reliable power for every engine start - with limited maintenance requirements thanks to proven lead-calcium, low-antimony technology.

Because these batteries are shipped in a dry charged, unfilled state without acid, maximum power freshness is preserved, together with a low self-discharge rate and long storage capability. Electrolyte-free shipping also means the highest transport safety standards at lower freight cost - each battery is activated on arrival with fresh acid, delivering its full original power.

SPECIFICATIONS

JIS StandardJapanese standard specification tableDIN StandardGerman standard specification table
JIS StandardTech DrawingFAQs
Serial No.Size GroupBattery Model No.VoltageCapacityCCADimension (mm±2)Cell Layout (Polarity)Terminal TypeBase Hold Down
(V)Ah(@20HR)A(@-18°C)LWHTH
1B20NS40-32B20R12322801951282012211 (+ -)BB0
2B20NS40L-32B20L12322801951282012210 (- +)BB0
3B20NS40Z-36B20R12363001951282012211 (+ -)BB0
4B20NS40ZL-36B20L12363001951282012210 (- +)BB0
5B24NS60-46B24R12453602361272012211 (+ -)BB0
6B24NS60L-46B24L12453602361272012210 (- +)BB0
7B24NS60S-46B24RS12453602361272012211 (+ -)AB0
8B24NS60LS-46B24LS12453602361272012210 (- +)AB0
9D2355D23R12604602311732002201 (+ -)AB0
10D2355D23L12604602311732002200 (- +)AB0
11D2375D23R12654802311732002201 (+ -)AB0
12D2375D23L12654802311732002200 (- +)AB0
13D26N50-48D26R12504202571732012211 (+ -)AB0
14D26N50L-48D26L12504202571732012210 (- +)AB0
15D26N50Z-55D26R12604602571732012211 (+ -)AB0
16D26N50ZL-55D26L12604602571732012210 (- +)AB0
17D26NS70-65D26R12654802571732012211 (+ -)AB0
18D26NS70L-65D26L12654802571732012210 (- +)AB0
19D26NX110-5(80D26R)12705002571732012211 (+ -)AB0
20D26NX110-5L(80D26L)12705002571732012210 (- +)AB0
21D31N70-65D31R12705003051732042241 (+ -)AB0
22D31N70L-65D31L12705003051732042240 (- +)AB0
23D31N70Z-75D31R12755203051732042241 (+ -)AB0
24D31N70ZL-75D31L12755203051732042240 (- +)AB0
25D31NX120-7(95D31R)12805603051732042241 (+ -)AB0
26D31NX120-7L(95D31L)12805603051732042240 (- +)AB0
27D31N90-105D31R12906203051732042241 (+ -)AB0
28D31N90L-105D31L12906203051732042240 (- +)AB0
29E41N100-95E41R121007004041722012221 (+ -)AB0
30E41N100L-95E41L121007004041722012220 (- +)AB0
31F51N120-135F51121208005061802152363AB0
32F51N135-145F51121358205061802152363AB0
33G51N150-154G51121508605062202152363AB0
34G51N180-190G51121809005062202152363AB0
35H52N200-190H521220010005102652152363AB0
36H52N225-245H521222511005102652152363AB0

Note:

1. In the Dimension columns: L = Length, W = Width, H = Height, TH = Total Height.

2. CCA (Cold Cranking Amps) rating is for reference only. CCA is a theoretically calculated average value. Actual performance may vary due to test conditions and standards.

3. Due to the wide range of battery models, if the battery model you are interested in is not shown in the specification chart, please contact us.

4. The specifications are subject to update without notification for reasons of improvement.

5. For further detailed information, please visit our vertical automotive battery site: www.auto-battery.com

Terminal Type

Technical drawing of automotive battery terminal type

Cell Layout (Polarity)

Cell layout polarity diagrams of WESTERN JIS and DIN standard automotive batteries: layouts 0, 1, 2, 3, 4 and 6 with positive and negative terminal positions

Base Hold Down

Technical drawing of automotive battery base hold down

What is a dry charged battery and how is it different from a factory-filled one?

A dry charged battery leaves the factory without electrolyte. Its plates are fully formed, washed, dried and sealed in a charged state, so the battery keeps its power during long storage. A factory-filled battery is filled and charged before delivery and must be installed sooner. The WESTERN Dry Charged range therefore ships dry, which simplifies transport and storage, and is activated on site simply by filling it with electrolyte.


Do I need to add electrolyte before installing a JIS dry charged battery?

Yes. Fill each cell with dilute sulfuric acid of the specified density, typically 1.28 g/cm³ at 25°C for JIS applications, then let the battery stand for about 20 to 30 minutes so the plates absorb the acid. Check that the level reaches the upper mark, fit the vent plugs and the battery is ready for service. For fleet installations, a short first charge restores full starting reserve after long storage.


What do JIS model names like NS40-32B20R and N100-95E41R tell me?

The leading code, NS40 or N100, indicates the JIS case class, and the number that follows, 32 or 95, is the rated capacity in Ah. The size code B20 or E41 identifies the case dimensions in the table, and the final letter R or L marks the polarity direction of the terminals. Matching these four elements to your old battery lets you select the correct replacement from the WESTERN Dry Charged line in seconds.


How long can a JIS dry charged battery be stored before activation?

Because the plates are dry and sealed, a dry charged battery can normally be stored for one to two years in a cool, dry place with only a small loss of first-charge performance. Keep the sealing strips in place until filling, store the battery upright, and protect it from direct sunlight and humidity. Always fill with fresh electrolyte of the specified density when the battery is commissioned.


What maintenance does a JIS dry charged battery need after commissioning?

After activation, keep the electrolyte level between the upper and lower marks and top up with demineralized water only. Check the charge state regularly, especially in vehicles with short driving cycles, and recharge whenever the open-circuit voltage falls below about 12.4 V. Clean the terminals and confirm the hold-down is tight, and the battery will deliver reliable JIS-standard starting performance.

DIN StandardTech DrawingFAQs
Serial No.Size GroupBattery Model No.VoltageCapacityCCADimension (mm±2)Cell Layout (Polarity)Terminal TypeBase Hold Down
(V)Ah(@20HR)A(@-18°C)LWHTH
1L1DIN44-5443412443502081751901900 (- +)AB13
2L1DIN44-5446412443502081751901901 (+ -)AB13
3LB2DIN50-5505612504002421751751750 (- +)AB13
4LB2DIN50-5505712504002421751751751 (+ -)AB13
5L2DIN55-5553012554502421751901900 (- +)AB13
6L2DIN55-5554812554502421751901901 (+ -)AB13
7L2DIN60-5606812604802421751901900 (- +)AB13
8L2DIN60-5606912604802421751901901 (+ -)AB13
9LB3DIN68-5682812685402751751751750 (- +)AB13
10LB3DIN68-5682912685402751751751751 (+ -)AB13
11L3DIN66-5661812665002751751901900 (- +)AB13
12L3DIN66-5661912665002751751901901 (+ -)AB13
13L3DIN72-5721912725602751751901900 (- +)AB13
14L3DIN72-5722012725602751751901901 (+ -)AB13
15L3DIN75-5753512756002751751901900 (- +)AB13
16L3DIN75-5753612756002751751901901 (+ -)AB13
17L4DIN80-5804312806403151751901900 (- +)AB13
18L4DIN80-5804412806403151751901901 (+ -)AB13
19L5DIN88-5881512886803531751901900 (- +)AB13
20L5DIN88-5882112886803531751901901 (+ -)AB13
21L5DIN100-60038121007203531751901900 (- +)AB13
22L5DIN100-60044121007203531751901901 (+ -)AB13
23D4DIN120-62038121208005051842032254AB0
24D4DIN140-64021121408205051842032254AB0
25D8DIN170-67018121709005052162032254AB0
26D8DIN180-68033121809605052162032254AB0

Note:

1. In the Dimension columns: L = Length, W = Width, H = Height, TH = Total Height.

2. CCA (Cold Cranking Amps) rating is for reference only. CCA is a theoretically calculated average value. Actual performance may vary due to test conditions and standards.

3. Due to the wide range of battery models, if the battery model you are interested in is not shown in the specification chart, please contact us.

4. The specifications are subject to update without notification for reasons of improvement.

5. For further detailed information, please visit our vertical automotive battery site: www.auto-battery.com

Terminal Type

Technical drawing of automotive battery terminal type

Cell Layout (Polarity)

Cell layout polarity diagrams of WESTERN JIS and DIN standard automotive batteries: layouts 0, 1, 2, 3, 4 and 6 with positive and negative terminal positions

Base Hold Down

Technical drawing of automotive battery base hold down

Why do many DIN models show the same value for height and total height?

Most medium models in the DIN range, from DIN44 to DIN100, use a flush-lid design in which the terminals do not rise above the case, so the height and total height are both 190 mm. The large DIN120, DIN140, DIN170 and DIN180 models use a taller layout of 203 and 225 mm to house their higher capacity plates. The L, W, H and TH columns in the table therefore give you the exact tray clearance each model needs.


What does the B13 hold-down code mean in the DIN table?

B13 is the European bottom-hold-down profile: two 13 mm ledges at the base of the case seat into a matching tray frame. All DIN models from DIN44 to DIN100 use this B13 layout, while the large DIN120 to DIN180 models switch to the B0 top-frame type. Checking the Base Hold Down column together with the dimensions ensures the battery is clamped safely in the vehicle tray.


Which vehicles are the larger DIN models designed for?

The DIN120, DIN140, DIN170 and DIN180 models, rated from 120 to 180 Ah with CCA from 800 to 960 A, are intended for commercial vehicles: trucks, buses, construction machinery and agricultural equipment. Their CCA values remain stable across the temperature range, and the dry charged construction allows fleets to stock them without electrolyte until the moment of installation.


How should a DIN dry charged battery be filled and first charged?

Fill every cell with dilute sulfuric acid of the specified density, typically 1.28 g/cm³ at 25°C, and allow the battery to stand for about 20 to 30 minutes. Measure the open-circuit voltage: above 12.4 V the battery can be installed directly, while a lower reading calls for a short first charge before service. Fit the vent plugs, check the level marks and record the filling date for the maintenance log.


Can DIN dry charged batteries be stored before they are needed?

Yes, and this is one of the main advantages of the Dry Charged design. With the sealing strips in place, the batteries keep their charge for one to two years in normal warehouse conditions. Store them upright in a cool, dry room away from sunlight, keep them sealed until filling, and rotate stock so the oldest units are activated first. This makes the range well suited to distributors and workshop inventories.

RELATED BATTERY RANGES

AGM Automotive BatteriesAGM start-stop automotive battery seriesEFB Automotive BatteriesEFB start-stop automotive battery seriesSMF Automotive BatteriesSMF maintenance-free auto battery series

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